To avoid these issues, you must save bitmap images at the exact size necessary for your print. Otherwise you will run the risk of a low-resolution print. There are 72 dots per inch, or DPI (most internet images are 72 DPI), in a low-resolution image. To be digitally printed (sublimation, direct-to-garment, wide format), an image should be at least 300 DPI. Having a higher DPI allows for sharper images with greater detail that will jump off of whatever surface they are printed on.
Vector images, however, are more flexible. Vector images are created through the use of mathematical formulas rather than pixels, using lines and curves to create images. This allows vector images to be resized without issue, and make them the choice for images that will need to be resized often. For example, your business logo ought to be a vector image so it can be used to print on a wide variety of media to promote your brand. EPS, AI, and PDF are common vector image types. Vector images can be saved as bitmap images, but bitmap images cannot be saved as vectors.
A good way to think of the difference between the two is the vector should be your “source file”- the original from which you can save and create bitmap images in the exact size necessary for a specific print. Also, it is difficult to vectorize photographs or full-color images, so vector images are great for logos and similar images, but photographs and images with a large number of colors should be saved as bitmap files.
Screen printers typically prefer to work with vector images for several reasons. First and foremost is the aforementioned scalability of vectors. It takes far less time and effort on the printer’s behalf to adjust vector images. Also, vector lines are much smoother since they are actual lines rather than a collection of pixels, and it creates a smoother print. If the screen printer is performing the color separation, vectors are much easier to color separate. The colors in a vector image are constrained, whereas in a bitmap image the colors are spread among thousands of tiny pixels. Using vector artwork for screen printing ensures the highest quality print.
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